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How is the silicone phone case made?

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How is the silicone phone case made?
The production process of the silicone mobile phone case is the same as other silicone gift products, including material preparation, molding, trimming, secondary vulcanization, and surface pattern printing, as follows:

1. Preparation

Silicone mobile phone case is a mobile phone case made of silicone material. Silicone materials are usually translucent and off-white. The state is like plasticine to play after hours. The corresponding colorant must be added to the silica gel material, which is the color masterbatch (color paste) in the industry. The silicone material with added color masterbatch does not meet the molding conditions of silicone mobile phone cases. It is also necessary to add a bridging agent (vulcanizing agent) and mix and disperse the color masterbatch and bridging agent uniformly in a rubber mixing machine. Finally, the size and weight required for molding can be cut and the next molding work can be carried out.

2. Molding

The raw materials required for the silicone mobile phone case have been prepared. Now you can “set” these silicone materials, which is often referred to as vulcanization molding in the industry. First, the mold for the silicone mobile phone case is fixed on the vulcanization molding machine, and the parameters such as temperature, pressure and time required for molding are set. After the temperature of the molding machine reaches the set value, the prepared silicone mobile phone case material is discharged into the molding mold, and the molding machine is operated to press and vulcanize. When the curing time reaches the required time, the silicone material is fixed to The shape of the mobile phone case is now opened, and the silicone mobile phone case is removed from the mold.

3. Trimming

Since the silicone mobile phone case is removed from the molding mold, there are still some burrs that will affect the appearance of the mobile phone cover. You need to trim the burrs with a blade or scissors. This process is trimming, or disassembling and processing. The trimming of the silicone mobile phone case is a manual operation. It requires the operator to be careful and patient. If the operator is not careful, it will easily cause the trimming of the burr to be incomplete, which will affect the appearance of the silicone case. Silicone case trimming defects or even cracks, so almost all the MMs who are engaged in trimming silicone phone cases are attentive and patient!

4. Secondary sulfur

In order to remove the odor of bridging agent added to the silicone mobile phone case material and stabilize the size of the silicone case, it is necessary to re-sulphurize the phone case after trimming. Usually, it is baked in a vertical oven at 200 ° C. 2 -4 hours to complete. If it is a silicone sleeve that does not require printing and spraying, it can be packed and shipped after the second vulcanization.

5. Surface pattern making

When many people buy mobile phone cases, they will find that many silicone phone cases on the market have very beautiful patterns or patterns on them. In fact, these are made by surface silk screen, oil spray, radium carving and other processes.

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